Process Control Engineer_GEARS _In Tianjin but 2 years in Xi’an
岗位说明
JOB DUTIES: The primary responsibilities of this position are to work with suppliers to ensure that robust process controls are in place to prevent nonconformities, to continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities and to assist suppliers with Advanced Product Quality Planning (APQP) activities to ensure production readiness for New Product Introduction (NPI).The PCE is responsible for the supplier’s processes from design concept to the end of product life (cradle to grave). This position ensures the adequacy of the supplier’s quality management system and the capability of people, training, tooling, fixturing and equipment. Provides technical support during start-up activities. Ensures that APQP activities related to process control are being performed by the supplier. Monitors supplier adherence to Process Change Notification (PCN) (for changes driven by Supplier and Caterpillar) on a timely and cost effective basis. Helps suppliers extract value from the APQP process. Manages supplier’s project plans and activities to ensure product meets Caterpillar expectations. Ensures all relevant requirements and related changes are thoroughly documented. Reviews APQP documentation (e.g., Process FMEA {failure mode & effects analysis}, Process Control Plans, Gage R&R {repeatability & reproducibility}). Participates in process FMEA for suppliers’ manufacturing processes. Audits process control implementation and effectiveness. Validates process capability. Ensures PPAP completion and approval prior to delivery of new parts. The PCE ensures resolution and implementation of robust solutions for quality problems associated with purchased materials and engineering issues. Responsible for the review, approval and validation of 8D permanent corrective action plans. Performs quality management system audits and Supplier Evaluation Surveys (SES), including assessments of potential new suppliers. Supports SPQ projects. Participates in the development of Supplier quality metrics. Participates in Supplier Performance Management Reviews (SPM).The PCE supports MQ11005 certification. Supports Caterpillar 6 Sigma initiatives with suppliers. Executes assigned activities from Concurrent Product and Process Development (CPPD), New Product Introduction (NPI) and Continuous Product Improvement (CPI) teams. Works with suppliers to reduce waste and improve supplier process capability and efficiency. Not responsible for supply chain expediting activities. Not responsible for reporting activities in Workflow.The PCE must be knowledgeable of technological developments and trends to guide commodity teams in advancements of design, quality and manufacturing while relying on technical process stewards for more advanced issues. Must have a thorough working knowledge of quality initiatives. The position manages the completion of their own work assignments and coordinates work with others. Maintains the highest ethical and professional standards within this diverse global organization.Relationships: Maintains close working relationships with suppliers and Caterpillar Supplier Quality Engineers, Logistics and Material Planning Groups, Purchasing Groups, Technical Process Stewards, APQP Leader and Design Engineers.This position typically does not have any direct reports.
Required_skills_qualifications: A minimum of three years of job-related experience;· A bachelor’s degree (or equivalent experience) preferably in engineering;Engineering or manufacturing background plus familiarity with manufacturing processes used to produce components and assemblies for Caterpillar Products;Knowledge of shop operations; Good interpersonal communication, analytical, leadership and project management skills to develop a cooperative working relationships with others both inside and outside of Caterpillar;Capable of using and demonstrating statistical and problem solving tools;Good English oral and writen skill (can manage teleconference)desired_skills_qualifications: ·Quality engineering certification·Gear manufacturing knowledgecomments: Main Skills:·Manufacturing methods and practices·Knowledge of tooling design practices·Print Reading·APQP/PPAP/NPI·MSA/GR&R·FMEA/DVP·Control plans/Process capability/SPC·8D and related tools .Metrology and gauge design·Supplier relationship management ·Product design or development experience (engine and/or component)·Familiarity with ISO/QS/TS requirements·Value Stream Mapping·Poke Yoke principles
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